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FAQ - 3 Axis Milling

(question) Question

In 3X Milling, how to avoid the tool to plunge into holes or cavities?

(tick) Solution

We can consider 2 methods, mostly useful for 2 types of cavity (holes or pockets)

Holes Recognition or Solid Analysis

You can use any of those commands to create stop faces automatically on the recognised holes.

Commands located in Design>Solid>Features

Use of Stop faces-20240822-095526.png

Stop Faces

This method is manual since you need to clog a hole or a cavity one by one. But this method works on absolutely any shape that needs to be covered.

Command located in Design>Solid>Faces

Avoid machining using Stop faces-20240822-095613.png

(minus) Issue

The Finishing cycle (or Z level) does not operate to the selected bottom altitude! Why? and how to fix it?

(tick) Solution

The workpiece being machined has an undercut angle, and this is the reason why the machining do not go to the bottom altitude.

A rough/rework operation in the same situation would go down; but the finishing and the Z level cycles are used to finish the workpiece; their algorithm is optimized, the toolpaths stay closer to the worpiece and avoid air cutting.

Of course, there is one option to machine undercut areas; you can set it ON and get this result on the right.

As a conclusion, if the part has an undercut shape, the finishing and Z level operations cannot machine it as a ‘cylinder’. Either you use a rough/rework operation, or you set undercut machining to Yes.

Download the workpiece: Finishing.PCE

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