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Machining Direction

Cycles:

All Standard cycles except: Zrepeat Pocket, Zrepeat Facing

Interpolation cycle

All Automatic Shape cycles except: PAM, Facing

Definition

Machining Direction is the choice between Down Cutting and Up Cutting.

English Terminology: Down / Up Cutting is also known as Climb / Conventional Cutting

Reminder: Down and Up Milling

Convention:

  • the feed is given on the workpiece

  • the tool rotation is clockwise (M03)

Down (Climb) Milling: tool rotation in the same direction as the feed.

Comparison:

  • The chip starts thick and leaves out thin and the chip is longer

  • Tool life is longer

  • Less clamping force needed

  • Used more generally; better finish in metal but rigid machines.

Up (Conventional) Milling: tool rotation opposite to the feed.

Comparison:

  • The chip starts thin and leaves out thick and the chip is shorter

  • Tool life is shorter

  • More clamping force needed

  • recommended for manual machines, hard materials and wood.

Forced & Optimized

  • Forced means that all the toolpaths will respect absolutely the machining direction.

  • Optimized will also respect this choice but gives to the toolpath the ability to change the direction if needed.

The 4 iterations for the machining direction are as such:

Down cut + Forced

Down cut + Optimized

Up cut + Forced

Up cut + Optimized

Special Case

When the tool is machining in full material, or more exactly with a stepover > 50% of tool diameter, the machining is simulteanously Down AND Up!

In green the area where the tool works Down, in red the area where the tool works Up.

This situation will appear in operations such as Rough/Rework and Pocket. If you set the parameter to Down/Forced for example, it cannot be fully respected when the tool is working in full material.

So please do not consider that the software is doing wrong in that kind of this situation.

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