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Compute Z Steps for Pockets

Cycle: millyuGO pocket, Pocket, Pocket + Contour, Facing Pocket, Pocket rework, millyuGO, PAM

Z Step (Ap)

This is the Z increment between two passes. It corresponds to the cutting of the total depth. If the incremental depth is greater than the maximum depth of pass of the tool, there is a warning message.

If the value is set to 0, the toolpath has only one pass, which is done at the bottom of the shape or at the bottom altitude.

In this case, the other options in the area 'Compute Z Steps' are not needed.

For example, set the Z Step to 0:

  • if needed to finish bottoms of pockets, with a pocket cycle. Two pockets are done on the example on  the right, with two different bottom altitudes, Z-5 and Z-8.

  • if needed to face several faces after a roughing, by using the Facing Pocket cycle. This is what is shown below in the example, by facing the brown faces.

Facing the top face Z0

Facing the 2nd face Z-15

Facing the 3rd face Z-8

Pass

Management of the passes according to the sub pockets and the islands of the pocket. It is possible to choose to adjust the passes to the several altitudes of the pocket or choose to respect the increment and then rework the islands and pocket bottoms. A third option enables to program a reworking pass after roughing the pocket.

Three options are available, the reworking parameter are available or not according to the option chosen.

The pass is adjusted: the pass increment is adjusted to make possible the machining of the top of islands and the bottom of the pocket and sub pockets.

The pass is constant: the increment is respected, an island and bottom reworking pass can be programmed.

There is Residual Material: the pocket has been roughed before, only the top of islands and bottom of pockets are machined.

a. The pass is adjusted

GO2cam optimizes the increment value to machine the top of islands and the bottom of pockets. Consequently, the pass is not constant and the pocket is machined completely.

GO2cam will never program a pass superior to the increment entered in the strategy.

b. The pass is constant

The pass increment is respected whatever the shape of the pocket. If the top of islands and bottom of pockets do not correspond to a pass value, they are not machined. See example below, the red areas are not machined.

If this option is chosen, two parameters appear in the strategy, Island Reworking and Bottom Reworking. Choosing Yes enables to program a reworking pass especially for the bottom of sub pockets and top of islands.

Special case: if the sides are tapered, it is possible to program a Scallop reworking pass which will be done after the roughing of the pocket, with an upward movement.

No Reworking

With Island and Bottom Reworking

c. Residual Material

Choose this option if it is needed to program a specific pass to rework the areas. The advantage is to be able to change the tool or any parameter for this reworking pass. Enter the thickness of the material to be machined.

Choose whether to rework top of island or bottom of pocket or both of them.

If none of these options is chosen, the cycle has no material to machine and is put in wait.

Specific for millyuGO

Calculation of Z steps(Ap)

  • Ap create vibration on the tool, this vibration can appear because Ap is too small or too big.

  • To calculate correct Ap, use Apa which is Ap Advised

The Apa is calculated according to:

  • Tool Diameter

  • Tool helix angle

  • Number of teeth

It is possible to directly click the Apa given by the table: the value is applied in the strategy.

image2-20240508-065136.png

The table shows the value entered in strategy:

  1. 2 mm ➡️ Status is red ➡️ Bad conditions

  2. If Z step entered in strategy is 8 ➡️ Status is orange ➡️ not so good conditions

  3. If Z step entered in strategy is 15 ➡️ Status is green ➡️ good conditions

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