Creation of Form Tools and Form Inserts

Definition

GO2cam offers the ability to create specific form tools and form inserts, as symbols (*.SYM file format).

The commands for their creation are accessible in the environment ‘Form tools / Tools Libraries’.

Form Tool

Form Drill

Form Insert

Form Insert of Threading Tool

Form Insert of Whirling Tool

XML Tool Import: You can now open and import XML tool files within the Forming Tools and Tool Libraries, allowing you to modify them directly.

Rules of Creation

The method of creation is to define the 2D section of the element, which can be drawn in GO2cam or imported from a CAD software. The method described below is the same for all the the tools and also the toolholders.

The menu Wireframe gathers the 2D command necessary for the creation of the geometrical profile. The profile must follow precise rules:

the origin of the workplane is the piloted point of the created element,
for the revolution shapes, it is obligatory to draw only on the X+ side and not to close the geometry on the rotary axis,
for the shapes created by extrusion, the shape must be absolutely closed.

Specific Toolholder

Specific Insert

Complete Process

The creation process is identical for all types of form tools and form inserts. Symbols can be created either by designing the shape directly within the specific environment or by extracting the form shape from the finished workpiece.

Below, two videos demonstrate the creation of a form insert dedicated to the machining of grooves on a lathe.

▶️ Watch a video on design of Form Insert.

Form Tool - Process Creation.png — Form Tool - Process Creation

▶️ Watch a video on the recovery of the shape from the workpiece CAD model.

Form Tool - From Workpiece.png — Form Tool - From workpiece

Process for Swiss Machining Tool

In the environment dedicated to symbols creation: a new function, Swiss machining tool is accessible under Creation menu.

The whole process for the creation of Swiss machining form tools is now a wizard with the creation steps following one after the other making it more seamless.

Import the solid part
To launch the wizard, simply click on the GO button.
Define the reference 0 ;axes of toolholder setup with respect to the machine ( Rule: X axis should point away from direction of machining)
Define axes for reference 1 for the insert pilot point. ( Rule: X axis should be in the direction of the shank).
Select the face of insert to define its profile and define the thickness value of the insert. The profile is automatically subtracted from the insert by the thickness value given and redefined as the insert cutter.
The User is prompted to save the file information as a .OUF in the form directory.
The tool in automatically generated and ready to be used.

Four files have been automatically created:

The tool file : XX.T09
The XML file: XX.OUF
The attachment file: XX.A64
The symbol file: XX.sym

▶️ Watch a video on the new process.

Help - Tooling - Swiss machine form tool-20250219-111833.png